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Eductor
Tank Mixers E900 Series |
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A form of
Eductor is used to mix liquids or
to agitate liquids in tanks, pits etc. These tank mixing eductors are static
mixtures often used to mix/blend different liquids together in a tank. As a
rule, eductor mixers can be used in all application where the liquid to be
mixed can be delivered by a centrifugal pump.
The tank mixers are also employed for other
important applications such as,
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Dissolving powder/solids in liquids.
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Tank liquid mixing & heating using steam.
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Mixing solids in liquid.
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Aerating the tank liquid.
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Keep solid particles in liquid suspension.
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Dispersing gas in to liquid.
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Mixing of liquids in neutralization basin.
Very effective tank mixing combined with least maintenance enables the
designers to select tank mix eductors to replace mechanical agitator system
and devices. |
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PRINCIPLE OF OPERATION |
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When liquid stored in
the tank is pumped at a higher pressure through the eductor nozzle, the
pressure energy is converted in to high velocity energy. The high velocity
liquid discharge through the eductor nozzle imparts its momentum to the
surrounding liquid in the tank. Thereby entraining the tank liquid through
the suction openings of the eductors.
The motive liquid and
entrained tank liquid as a mixed stream passes through the venturi, where
intense mixing action takes place. The divergent tail portion of the venturi
help is converting the velocity energy in to pressure energy, there by
providing pressure to liquid stream to over come the static head of the
liquid stored in the tank. The liquid mixture emerging out of tank mixer
spreads out is conical form and entrains more liquid form its surroundings. The eductor mixing action establishes a
circulating flow pattern in tank liquid. Application of these tank mixers
eductor is limited by viscosity of liquid. |
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PERFORMANCE & MIXING TIME |
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If one or several tank mixer eductors are contently
arranged, a three dimensional flow pal tern can be produced in the tank.
which mixes the while of the tank liquid homogenously. Liquid suction ratio range of 1motive:
2 to 3 suction liquid at a
maximum pressure drop of 1.5kg/cm2 at eductor inlet.
The mixing time for these
tank mixers can be calculated using
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Tank liquid volume to be
mixed - Vm3
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Number of tank mixers
employed - n
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Liquid flow delivered to
each tank mixer - m3/hr
Use the
formula.
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t mix =
18x(v)/(n x Qm) minutes
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Total flow delivered by
tank mixer (motive + suction) = QT/QM QM =mixed flow
= QT/(QN x 3.5) QN = motive flow Refer standard flow
in table. |
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FLEXIBILITY IN MOTIVE FLUID |
ADVANTAGES |
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Tank mixing eductors can also use
as motive fluids for variety of mixing, aerating,
chemically reacting and heating & diluting applications. |
- Simple & reliable
conslrution.
- No morning parts
- Longer service life
- least maintenatine
- very low (or) hardly
any wear & dear.
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CONSTRUCTION & MOC |
INSTALLATION OF TANK MIXER |
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Eductors consists of a nozzle and venture usually made out
of a single piece. The tank mix eductors can be supplied in the following
MOCs
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Steel
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Stainless steel
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Monel
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Hastealloy
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Titanium
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PVC
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PP
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Teflon
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Fibre glass etc.
End Connection:
Threaded to BSP (M) or flanged to ANSI A16.5, 150# |
- Eductor mixers
should be mounted at possible maximum depth in the tank in order to get
satisfactory operation & mixing even at low liquid levels in the tank.
- To avoid foaming, a
liquid level of 1 mtr (minimum) above the mixer is to be maintained.
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MODEL &
DIMENSIONS |
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Model |
Motive
Inlet
mm NB |
Discharge
mm |
Height
mm |
End Connection |
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TME – 06 |
6 |
20 |
80 |
Threaded/M |
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TME – 09 |
9 |
40 |
120 |
Threaded/M |
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TME – 20 |
20 |
60 |
165 |
Threaded/M |
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TME – 40 |
40 |
80 |
220 |
Flanged to 150# ASA/ Threaded (F) |
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TME – 50 |
50 |
115 |
300 |
Flanged to 150# ASA |
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TME – 80 |
80 |
160 |
350 |
Flanged to 150# ASA |
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Higher capacity
Eductors are supplied against specific requirement. |
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PERFORMANCE DATA & CR OF TME-40 MODEL |
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Eductor Pressure Drop
DP
kg.cm2
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Motive water flow
QM |
Suction flow range |
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0.75 |
7m3/hr |
25-30 |
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1.5 |
10m3/hr |
32.5-39 |
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2.25 |
13m3/hr |
8.75-45 |
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3.5 |
16m3/hr |
40-48 |
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4.25 |
18m3/hr |
45-54 |
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5.0 |
19m3/hr |
48-57 |
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5.75 |
22m3/hr |
55-66 |
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6.5 |
23m3/hr |
58-69 |
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7.25 |
24m3/hr |
60-72 |
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DP
- Eductor inlet pressure - static head of liquid above eductor |
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TANK
MIXER EDUCTOR MODEL |
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Eductor Model |
TME-06 |
TME-09 |
TME-20 |
TME-40 |
TME-50 |
TME-80 |
TME-100 |
TME-150 |
TME-200 |
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capacity Ratio |
0.125 |
0.25 |
0.50 |
1.0 |
2.0 |
4.0 |
7.0 |
16 |
28 |
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